Prepping the Shop!

Shop Prep Begins!

13 March 2011 — Once I finished my fuselage mockup, and had checked & ensured that whatever specialized parts there were that I wouldn’t be able build or make would be available to buy, I started prepping the shop for the build.  The first order of business was a decent work bench along the wall.  I made this one collapsible just in case I needed more space.

Sidewall Work Bench

Sidewall (collapsible) workbench

Once I got the workbench in place, I started in on the flip-down glass cutting table.  The glass cutting table also serves as the glass roll storage cabinet.  I think it was the Cozy Girrrls who showed this on their site, along with the thermostat used to turn a light bulb on at a certain temp to keep moisture out of the glass cabinet.  I put the flip down portion of the glass table so that it would come down right next to and be even with the sidewall workbench I had just built.

Glass cutting table/Glass storage

Glass Cutting Table

Glass cutting table (fold up)

 

 

 

 

 

Next, I needed a hotbox to store the epoxy and hardener in when not in use.  The warmer the epoxy and hardener is, just about like every other liquid, the runnier it gets and the easier & faster it wets out the fiberglass strands in a layup.  BTW, most of the components that I made on this page were made out of scrap lumber I had laying around.

Epoxy & Hardener Hotbox

Epoxy & Hardener Hotbox

Besides the wall-mounted workbench, I wanted one that was portable and could roll around.  So I made this guy below.  It had a large enough table top to be used extensively for glassing small to medium sized pieces, and it had storage underneath.  Also, I made the top flip up and it was the perfect size for storing the plan’s A-pages (the big drawings) inside the compartment just below the flip up top.

Roll-around work bench

Roll-around - Plans storage

Besides the main 13′ long work bench (spelled out in Chapter 3), this was all there was for building the shop’s major working surfaces.

Recent Posts

Project Update

Hi Folks,

Well, I’m back into the flying game.  After getting all my requisite stuff out of the way (insurance, etc.), I successfully completed yet another Biennial Flight Review. I’ve flown a couple flights since then including my first instrument training flight in just a few months shy of 2 years! In discussions with 3 different flight instructors, it does look like knocking out my instrument rating might be a lot more feasible and obtainable than I initially thought. So…. I’m going to give it the good ‘ol college try.

Also as I noted previously, I’m waiting until late January to mid-Febraury before placing my house on the market. I would also like to point out that I typically don’t work on the build in a shop-based traditional sense during the winter since heating the shop to required temps is typically too exorbitant of a cost. Thus I normally work on electrical system and instrument panel stuff during the winter months.

Well, with both of those build areas being nearly completely done, I feel like I’m making a good use of time in relation to the airplane build.  I mean, I will need to actually fly it after all and I certainly wouldn’t want to head into that portion of the project with hardly any flight hours under my belt in previous 12 months!

Happy Holidays!

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