Prepping the Shop!

Shop Prep Begins!

13 March 2011 — Once I finished my fuselage mockup, and had checked & ensured that whatever specialized parts there were that I wouldn’t be able build or make would be available to buy, I started prepping the shop for the build.  The first order of business was a decent work bench along the wall.  I made this one collapsible just in case I needed more space.

Sidewall Work Bench

Sidewall (collapsible) workbench

Once I got the workbench in place, I started in on the flip-down glass cutting table.  The glass cutting table also serves as the glass roll storage cabinet.  I think it was the Cozy Girrrls who showed this on their site, along with the thermostat used to turn a light bulb on at a certain temp to keep moisture out of the glass cabinet.  I put the flip down portion of the glass table so that it would come down right next to and be even with the sidewall workbench I had just built.

Glass cutting table/Glass storage

Glass Cutting Table

Glass cutting table (fold up)

 

 

 

 

 

Next, I needed a hotbox to store the epoxy and hardener in when not in use.  The warmer the epoxy and hardener is, just about like every other liquid, the runnier it gets and the easier & faster it wets out the fiberglass strands in a layup.  BTW, most of the components that I made on this page were made out of scrap lumber I had laying around.

Epoxy & Hardener Hotbox

Epoxy & Hardener Hotbox

Besides the wall-mounted workbench, I wanted one that was portable and could roll around.  So I made this guy below.  It had a large enough table top to be used extensively for glassing small to medium sized pieces, and it had storage underneath.  Also, I made the top flip up and it was the perfect size for storing the plan’s A-pages (the big drawings) inside the compartment just below the flip up top.

Roll-around work bench

Roll-around - Plans storage

Besides the main 13′ long work bench (spelled out in Chapter 3), this was all there was for building the shop’s major working surfaces.

Recent Posts

Project Update

Hi Folks,

I’m back on the beat with getting some airplane tasks (not build), hangar organization, NC move loads (mainly LEZ and shop toolsand starting back up again with house repairs to get it on the market.

As I communicated in my last few updates, I’ve had a fair number of significant schedule derailments over the past 6 months so I’m now really ready to get all this stuff knocked out and down to NC ASAP.  

You may have noted that I didn’t mention instrument flying training in the above list.  I am leaving that OFF the list until the house is done and on the market.  Just too many distractions and too much required mentally, time-wise and study-wise to try a concurrent attempt at house prepping and instrument flying.  At this point, the house is the definite priority as I do some sideline tasks for the Long-EZ project (instrument panel design, component CAD designs, 3D printing models/parts, etc.) that I can check, confirm & update with each trip down to the hangar.

I’m still moving out as best possible to get this way-protracted move complete and get back on the build!

  1. Chapter 13/18 – Buying stuff Leave a reply
  2. Chapter 13 – NG-30/Napster cap Leave a reply
  3. What about Bob?! Leave a reply
  4. Chapter 22 – Panel Mockup V2 Leave a reply
  5. Chapter 22 – Panel mockup #2 Leave a reply
  6. My Aerial Photog stint! Leave a reply
  7. Chapter 13/22 – Panel Hinge Pin Leave a reply
  8. Chapter 18/22 – 3D Printing Show & Tell Leave a reply
  9. Chapter 18/22 – 3D-Printed Canopy Latch Leave a reply