Chapter 14/23 – Engine Mount Extrusions

Today I started off by cutting the upper left 4130 steel engine mount extrusion into 8″ & 1.6″ lengths.

Cutting upper left engine mount extrusion

Cutting upper left engine mount extrusion

I then trimmed the lower 0.1″ reinforcement plate for a final fit to the upper left engine mount extrusion pieces.

Left reinforcement plate trimmed

I then drilled the countersunk screw holes in the upper left extrusion mount pieces.

Drilling holes in upper left extrusion

Here’s a shot of the 3/16″ countersunk screws mounted in the upper left extrusion mount pieces.

Mounting lower reinforcement plate

And all three 3/16″ countersunk screws mounted in the upper left extrusion mount pieces.

Lower reinforcement plate mounted

I then drilled the countersunk screw holes in the upper right extrusion mount pieces.

Mounting lower reinforcement plate

Here’s a shot of all three 3/16″ countersunk screws mounted in the upper right extrusion mount pieces.

Lower reinforcement plate mounted

Below are the 3/16″ countersunk screws & lower reinforcement plates in place on the upper extrusion mount pieces.

Lower reinforcement plates mounted

I then mocked up the CS105 control tube & test fitted it in place in the CS109 mount. With the CS105 tube moved inboard, the hole through the front seat will have to be widened just a hair in the area I’m pointing out with scribe in the pic below.

CS105 control tube mounted

CS105 control tube mounted

And did the same on the aft side with the CS105 control tube test fitted in place in CS118.

CS105 control tube mounted

CS105 control tube mounted

Here’s a shot of the CS105 control tube test fitted in place in both the CS109 & CS118 control mounts.

CS105 control tube mounted

I then set the right side pilot arm rest in place, with the CS105 control tube test fitted in place.

CS109, CS105 & armrest

CS109, CS105 & armrest

I then did the same with the GIB armrest, with the CS105 control tube test fitted in place. Thankfully, the fit on both forward and aft right armrests are fine.

GIB right armrest

Tomorrow I plan to work on the aft left arm rest and then start back on the final canard & elevator install.

 

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