Prepping the Shop!

Shop Prep Begins!

13 March 2011 — Once I finished my fuselage mockup, and had checked & ensured that whatever specialized parts there were that I wouldn’t be able build or make would be available to buy, I started prepping the shop for the build.  The first order of business was a decent work bench along the wall.  I made this one collapsible just in case I needed more space.

Sidewall Work Bench

Sidewall (collapsible) workbench

Once I got the workbench in place, I started in on the flip-down glass cutting table.  The glass cutting table also serves as the glass roll storage cabinet.  I think it was the Cozy Girrrls who showed this on their site, along with the thermostat used to turn a light bulb on at a certain temp to keep moisture out of the glass cabinet.  I put the flip down portion of the glass table so that it would come down right next to and be even with the sidewall workbench I had just built.

Glass cutting table/Glass storage

Glass Cutting Table

Glass cutting table (fold up)

 

 

 

 

 

Next, I needed a hotbox to store the epoxy and hardener in when not in use.  The warmer the epoxy and hardener is, just about like every other liquid, the runnier it gets and the easier & faster it wets out the fiberglass strands in a layup.  BTW, most of the components that I made on this page were made out of scrap lumber I had laying around.

Epoxy & Hardener Hotbox

Epoxy & Hardener Hotbox

Besides the wall-mounted workbench, I wanted one that was portable and could roll around.  So I made this guy below.  It had a large enough table top to be used extensively for glassing small to medium sized pieces, and it had storage underneath.  Also, I made the top flip up and it was the perfect size for storing the plan’s A-pages (the big drawings) inside the compartment just below the flip up top.

Roll-around work bench

Roll-around - Plans storage

Besides the main 13′ long work bench (spelled out in Chapter 3), this was all there was for building the shop’s major working surfaces.

Recent Posts

Project Update

Hey Guys,

The perimeter baffle seals are pretty much complete at this point, minus 2 small respective segments near the exhaust pipes.  That being said, I’m moving forward with constructing the Melvill-style exhaust pipe brackets, which the final two segments of baffle seals will attach to (immediately below the exhaust pipes)… then I can declare official victory over the baffle seals!

James rewelded the left outboard exhaust pipe today, so I’m pressing forward in getting the exhaust pipe brackets made and installed before trimming all the exhaust pipes to final length.

  1. Chapter 23 – Exhaust bracket mockups Leave a reply
  2. Chapter 23 – Exhaust pipe re-welded Leave a reply
  3. Chapter 23 – Exhaust pipe bracket start Leave a reply
  4. Chapter 23 – Aft bottom baffle seals in Leave a reply
  5. Chapter 23 – Right baffle seals installed Leave a reply
  6. Chapter 23 – Right exhaust pipe tab Leave a reply
  7. Chapter 23 – Left baffle seals installed Leave a reply
  8. Chapter 23 – Left aft baffle seals Leave a reply
  9. Chapter 23 – Left exhaust pipe tab Leave a reply