June 2011 – Bulkheads

11 June 2011 – After another few discussions with some experienced Canardians familiar with the old glory days of the Cafe Races, I decided on another modification.  Now I’m sure this  may very well elicit some groans and ha-rumphs, and maybe even a few mutterings of how crazy I am, to put it politely, but I decided I was going pulley-less and running my rudder cables from Point-A (the rudder pedals) through a curved conduit that traverses through the centersection spar, makes a semi-shallow bend and heads to Point B (the rudders).  No fiberglass strands will be hurt in the making of this modification, just merely slightly separated at the holes in the foam so that glass strength and integrity is still in tact on the centersection spar.  So, no pulleys means that I don’t require the pulley brackets, and thus no “ears” on the firewall.

Modified Firewall

Once I finished cutting the ears off the firewall, I could get to glassing it (and laying up CF on the instrument panel).

Glassing Firewall & Instrument Panel

•••

12 June 2011 — Ok, obviously by just that fact that I’m building an “experimental” airplane I like to experiment, at least a bit.  I thought quite a lot on how I wanted my instrument panel to look.  I wasn’t sure exactly, but I figured I would make the top layer Carbon Fiber on the front face of the panel to A) Add stiffness and B) Add coolness.  I ordered some CF in my last Aircraft Spruce order and after it came in, I assessed it one last time and decided to pull the trigger!

Carbon Fiber Instrument Panel

 

Recent Posts

Project Update

Hey Sports Fans,

The electrical system and instrument panel install is still virtually complete.  My Trio autopilot is back in the panel with its screen repaired, and my Garmin GNS-480 GPS Navigator and Bendix-King AV8OR handheld GPS are both repaired and on their way back to me.

May and June were crazy busy with a lot of social events and some tasks I needed to get done around the house and with vehicles (including replacing my motorcycle tires).  But I’m jumping back onto the build full bore now.

I still need to finalize the weight and balance on the ailerons before their final installation onto the wings.  That should be done this week.

Also on the upcoming to-do list is the final canopy install… and getting the rudder/brake pedals configured and installed, along with the brake lines, master cylinders and reservoirs plumbed. 

Yep… still rocking on!

  1. Chapter 22 – Autopilot is back! Leave a reply
  2. Chapter 19/21 – More ailerons & fuel… Leave a reply
  3. Chapter 19/21 – Gimme ailerons & fuel! Leave a reply
  4. Chapter 11 – Always sumpin’! Leave a reply
  5. Chapter 11 – Elevators installed Leave a reply
  6. Chapter 19 – Aileron Weight & Balance Leave a reply
  7. Chapter 11 – Elevator Weight & Balance Leave a reply
  8. Chapter 20/22 – Rudders installed Leave a reply
  9. Chapter 22 – Electrical 99% done Leave a reply