June 2011 – Bulkheads

11 June 2011 – After another few discussions with some experienced Canardians familiar with the old glory days of the Cafe Races, I decided on another modification.  Now I’m sure this  may very well elicit some groans and ha-rumphs, and maybe even a few mutterings of how crazy I am, to put it politely, but I decided I was going pulley-less and running my rudder cables from Point-A (the rudder pedals) through a curved conduit that traverses through the centersection spar, makes a semi-shallow bend and heads to Point B (the rudders).  No fiberglass strands will be hurt in the making of this modification, just merely slightly separated at the holes in the foam so that glass strength and integrity is still in tact on the centersection spar.  So, no pulleys means that I don’t require the pulley brackets, and thus no “ears” on the firewall.

Modified Firewall

Once I finished cutting the ears off the firewall, I could get to glassing it (and laying up CF on the instrument panel).

Glassing Firewall & Instrument Panel

•••

12 June 2011 — Ok, obviously by just that fact that I’m building an “experimental” airplane I like to experiment, at least a bit.  I thought quite a lot on how I wanted my instrument panel to look.  I wasn’t sure exactly, but I figured I would make the top layer Carbon Fiber on the front face of the panel to A) Add stiffness and B) Add coolness.  I ordered some CF in my last Aircraft Spruce order and after it came in, I assessed it one last time and decided to pull the trigger!

Carbon Fiber Instrument Panel

 

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Project Update

Hey Folks,

Well, it’s been a crazy summer… consistently super hot weather that has kept the internal workshop temps well into the mid-90’s to over 100° F, and that’s with fans on.  So I’ve been delving into some other homestead tasks while still trying to get a bit done here and there on the bird.  The hot weather has eased up slightly, so I’ve been spending another 1-2 hours a day more in the shop (before still needing a shower!).

The electrical system and instrument panel install is still virtually complete.  My Trio autopilot is installed and Garmin GNS-480 GPS Navigator and Bendix-King AV8OR handheld GPS back in hand from getting repaired. 

I still need to finalize the weight and balance on the ailerons before their final installation onto the wings.

Also on the upcoming to-do list is the final canopy install… and getting the rudder/brake pedals configured and installed, along with the brake lines, master cylinders and reservoirs plumbed. 

Slowly making progress . . .

  1. Chapter 21 – Fuel valve installed Leave a reply
  2. Chapter 21 – Fuel Valve Support Leave a reply
  3. Chapter 21 – Fuel Valve Install Leave a reply
  4. Chapter 21/22 – Fuel pump primed Leave a reply
  5. Chapter 21/22 – Fuel pump back in Leave a reply
  6. Chapter 22 – Autopilot is back! Leave a reply
  7. Chapter 19/21 – More ailerons & fuel… Leave a reply
  8. Chapter 19/21 – Gimme ailerons & fuel! Leave a reply
  9. Chapter 11 – Always sumpin’! Leave a reply