Prepping the Shop!

Shop Prep Begins!

13 March 2011 — Once I finished my fuselage mockup, and had checked & ensured that whatever specialized parts there were that I wouldn’t be able build or make would be available to buy, I started prepping the shop for the build.  The first order of business was a decent work bench along the wall.  I made this one collapsible just in case I needed more space.

Sidewall Work Bench

Sidewall (collapsible) workbench

Once I got the workbench in place, I started in on the flip-down glass cutting table.  The glass cutting table also serves as the glass roll storage cabinet.  I think it was the Cozy Girrrls who showed this on their site, along with the thermostat used to turn a light bulb on at a certain temp to keep moisture out of the glass cabinet.  I put the flip down portion of the glass table so that it would come down right next to and be even with the sidewall workbench I had just built.

Glass cutting table/Glass storage

Glass Cutting Table

Glass cutting table (fold up)

 

 

 

 

 

Next, I needed a hotbox to store the epoxy and hardener in when not in use.  The warmer the epoxy and hardener is, just about like every other liquid, the runnier it gets and the easier & faster it wets out the fiberglass strands in a layup.  BTW, most of the components that I made on this page were made out of scrap lumber I had laying around.

Epoxy & Hardener Hotbox

Epoxy & Hardener Hotbox

Besides the wall-mounted workbench, I wanted one that was portable and could roll around.  So I made this guy below.  It had a large enough table top to be used extensively for glassing small to medium sized pieces, and it had storage underneath.  Also, I made the top flip up and it was the perfect size for storing the plan’s A-pages (the big drawings) inside the compartment just below the flip up top.

Roll-around work bench

Roll-around - Plans storage

Besides the main 13′ long work bench (spelled out in Chapter 3), this was all there was for building the shop’s major working surfaces.

Recent Posts

Project Update

Hey Folks,

Well, it’s been a crazy summer… consistently super hot weather that has kept the internal workshop temps well into the mid-90’s to over 100° F, and that’s with fans on.  So I’ve been delving into some other homestead tasks while still trying to get a bit done here and there on the bird.  The hot weather has eased up slightly, so I’ve been spending another 1-2 hours a day more in the shop (before still needing a shower!).

The electrical system and instrument panel install is still virtually complete.  My Trio autopilot is installed and Garmin GNS-480 GPS Navigator and Bendix-King AV8OR handheld GPS back in hand from getting repaired. 

I still need to finalize the weight and balance on the ailerons before their final installation onto the wings.

Also on the upcoming to-do list is the final canopy install… and getting the rudder/brake pedals configured and installed, along with the brake lines, master cylinders and reservoirs plumbed. 

Slowly making progress . . .

  1. Chapter 21 – Fuel valve installed Leave a reply
  2. Chapter 21 – Fuel Valve Support Leave a reply
  3. Chapter 21 – Fuel Valve Install Leave a reply
  4. Chapter 21/22 – Fuel pump primed Leave a reply
  5. Chapter 21/22 – Fuel pump back in Leave a reply
  6. Chapter 22 – Autopilot is back! Leave a reply
  7. Chapter 19/21 – More ailerons & fuel… Leave a reply
  8. Chapter 19/21 – Gimme ailerons & fuel! Leave a reply
  9. Chapter 11 – Always sumpin’! Leave a reply