June 2011 – Bulkheads

11 June 2011 – After another few discussions with some experienced Canardians familiar with the old glory days of the Cafe Races, I decided on another modification.  Now I’m sure this  may very well elicit some groans and ha-rumphs, and maybe even a few mutterings of how crazy I am, to put it politely, but I decided I was going pulley-less and running my rudder cables from Point-A (the rudder pedals) through a curved conduit that traverses through the centersection spar, makes a semi-shallow bend and heads to Point B (the rudders).  No fiberglass strands will be hurt in the making of this modification, just merely slightly separated at the holes in the foam so that glass strength and integrity is still in tact on the centersection spar.  So, no pulleys means that I don’t require the pulley brackets, and thus no “ears” on the firewall.

Modified Firewall

Once I finished cutting the ears off the firewall, I could get to glassing it (and laying up CF on the instrument panel).

Glassing Firewall & Instrument Panel

•••

12 June 2011 — Ok, obviously by just that fact that I’m building an “experimental” airplane I like to experiment, at least a bit.  I thought quite a lot on how I wanted my instrument panel to look.  I wasn’t sure exactly, but I figured I would make the top layer Carbon Fiber on the front face of the panel to A) Add stiffness and B) Add coolness.  I ordered some CF in my last Aircraft Spruce order and after it came in, I assessed it one last time and decided to pull the trigger!

Carbon Fiber Instrument Panel

 

Recent Posts

Project Update

Hey Guys,

As the firewall re-populating continues I’m migrating to wiring up the engine components inside the GIB headrest and finishing up plumbing/wiring inside the hellhole. 

With the constant rain and wind, due to the Nor’easter currently hitting us, I have the wings inside the shop.  This doesn’t allow for any space right now to do any welding on the rollbar before final paint on that before it, and in turn the canopy, get installed.

As for painting, I am currently working on the black accent stripes on the winglets, with the white wing paint next up on the docket.  Also I’ll finalize the surface finish and get some paint on the lower cowling as well.

Perfect is the enemy of good enough” is still my thinking regarding paint. 

In between the paint jobs, I will continue to work on getting components installed and wiring knocked out inside the bird.

  1. Chapter 25 – Winglets ‘back’ in black Leave a reply
  2. Chapter 13/22 – Final firewall install Leave a reply
  3. Chapter 25 – Still on winglets Leave a reply
  4. Chapter 13/25 – Winglet blue reshoot Leave a reply
  5. Chapter 25 – Mother nature strikes Leave a reply
  6. Chapter 13/23 – Firewall covering on Leave a reply
  7. Chapter 13/23 – Firewall plasma cut! Leave a reply
  8. Chapter 13/23 – Dialing in Firewall Leave a reply
  9. Chapter 13/25 – Canopy install ready Leave a reply