June 2011 – Bulkheads

11 June 2011 – After another few discussions with some experienced Canardians familiar with the old glory days of the Cafe Races, I decided on another modification.  Now I’m sure this  may very well elicit some groans and ha-rumphs, and maybe even a few mutterings of how crazy I am, to put it politely, but I decided I was going pulley-less and running my rudder cables from Point-A (the rudder pedals) through a curved conduit that traverses through the centersection spar, makes a semi-shallow bend and heads to Point B (the rudders).  No fiberglass strands will be hurt in the making of this modification, just merely slightly separated at the holes in the foam so that glass strength and integrity is still in tact on the centersection spar.  So, no pulleys means that I don’t require the pulley brackets, and thus no “ears” on the firewall.

Modified Firewall

Once I finished cutting the ears off the firewall, I could get to glassing it (and laying up CF on the instrument panel).

Glassing Firewall & Instrument Panel

•••

12 June 2011 — Ok, obviously by just that fact that I’m building an “experimental” airplane I like to experiment, at least a bit.  I thought quite a lot on how I wanted my instrument panel to look.  I wasn’t sure exactly, but I figured I would make the top layer Carbon Fiber on the front face of the panel to A) Add stiffness and B) Add coolness.  I ordered some CF in my last Aircraft Spruce order and after it came in, I assessed it one last time and decided to pull the trigger!

Carbon Fiber Instrument Panel

 

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Project Update

Hi Folks, 

With the engine, exhaust pipes and cowling in my rear view mirror (I still need to get my exhaust pipe brackets final welded) I’m now in the final micro-finishing stage of this project. 

I had planned on pulling the engine early to start the micro and subsequent sanding, but due to the seasonal threatening cold weather, I needed to waste zero time getting onto the micro finishing.  Moreover, I simply taped up the plexiglass and seams around the canopy and am using that as my micro dust block for the cockpit.

To complete the micro finish on the bird I’ll need to have the canopy set in final position, so once the major wing and strake micro finish is complete, I’ll be knocking out the final canopy latch install.  Then the small remainder nose and forward fuselage micro completed.

Very soon after that I’ll be ready to pull the engine, cut and install the Titanium firewall and finalize the micro-finished top side of the bird to paint. 

 

  1. Chapter 25 – Checking in… Leave a reply
  2. Chapter 25 – Finishing prep… and prep Leave a reply
  3. Chapter 24/25 – More camera mounts! Leave a reply
  4. Chapter 25 – Cold: the new challenge Leave a reply
  5. Chapter 24/25 – Clearing the Queue! Leave a reply
  6. Chapter 25 – My learning curve Leave a reply
  7. Chapter 24/25 – Pre-epoxy wipe push Leave a reply
  8. Chapter 24/25 – Lights, cameras, action! Leave a reply
  9. Chapter 25 – I’m all wet… sanding Leave a reply