June 2011 – Bulkheads

11 June 2011 – After another few discussions with some experienced Canardians familiar with the old glory days of the Cafe Races, I decided on another modification.  Now I’m sure this  may very well elicit some groans and ha-rumphs, and maybe even a few mutterings of how crazy I am, to put it politely, but I decided I was going pulley-less and running my rudder cables from Point-A (the rudder pedals) through a curved conduit that traverses through the centersection spar, makes a semi-shallow bend and heads to Point B (the rudders).  No fiberglass strands will be hurt in the making of this modification, just merely slightly separated at the holes in the foam so that glass strength and integrity is still in tact on the centersection spar.  So, no pulleys means that I don’t require the pulley brackets, and thus no “ears” on the firewall.

Modified Firewall

Once I finished cutting the ears off the firewall, I could get to glassing it (and laying up CF on the instrument panel).

Glassing Firewall & Instrument Panel

•••

12 June 2011 — Ok, obviously by just that fact that I’m building an “experimental” airplane I like to experiment, at least a bit.  I thought quite a lot on how I wanted my instrument panel to look.  I wasn’t sure exactly, but I figured I would make the top layer Carbon Fiber on the front face of the panel to A) Add stiffness and B) Add coolness.  I ordered some CF in my last Aircraft Spruce order and after it came in, I assessed it one last time and decided to pull the trigger!

Carbon Fiber Instrument Panel

 

Recent Posts

Project Update

Hi Folks, 

First off, I’d like to congratulate my long time Build Buddy, Dave Berenholtz, for officially creating another amazing Long-EZ in this world.  A phenomenal achievement to be sure, and I’m of course hoping not to be too much farther behind him!  (Congrats my Friend!)

Well, it’s been quite a long slog, but after over a year and a half of working the issue I finally got to the point that was the right time to trim ALL the exhaust pipes to final length.  Task complete.

And as I’ve stated previously, the perimeter baffle seals are pretty much complete at this point, minus 2 small respective segments near the exhaust pipes.

Moreover,  the Melvill-style exhaust pipe brackets have been constructed and are currently in a tack-welded state.  Once I get some time with my welder buddy James, we’ll finish welding up those and be done with them.  Then the final two segments of baffle seals will attach (immediately below the exhaust pipes) to these brackets and I’ll then declare final official victory over the baffle seals!

I am now moving forward on a number of other engine installation tasks in my push to get this bird finished. 

 

  1. Chapter 23 – Top spark plug wires Leave a reply
  2. Chapter 22/23 – Cowl baffle rib & more! Leave a reply
  3. Chapter 22/23 – Poor man’s ANR! Leave a reply
  4. Chapter 23 – Bottom cowl baffle rib Leave a reply
  5. Chapter 23 – Oil hose securing tab Leave a reply
  6. Chapter 22/23/24 – Right heat shield in Leave a reply
  7. Chapter 23/24 – Left heat shield IN Leave a reply
  8. Chapter 23/24 – Wing root heat shields Leave a reply
  9. Chapter 22/23 – Big cables roosting Leave a reply